Case Study // Renewable Energy Infrastructure Integration

High-Performance 110kV/35kV Step-Up Grid Transformers for Utility-Scale Renewable Infrastructure
To facilitate seamless, high-efficiency power evacuation into regional high-voltage transmission networks, Yawei engineered and manufactured a premium utility-scale step-up substation solution. The core architecture incorporates a specialized dual-transformer fleet—consisting of a 1# 50MVA unit and a 2# 80MVA unit—tailored to manage heavy-capacity load variations and voltage regulation for modern, high-output 120MW grid-tied green energy systems globally.
Designed for peak electrical efficiency, this heavy-duty substation infrastructure features an advanced three-phase, double-winding, liquid-immersed / mineral oil-filled design operating at a 110kV/35kV voltage rating. Operating as the primary Generator Step-Up (GSU) transformers, this specific engineering configuration represents a major technological advancement in minimizing total harmonic distortion (THD) and preventing unwanted reactive power losses across high-voltage transmission networks.
To safely withstand the severe, continuous day-night cyclic load fluctuations common in large-scale commercial PV plants, our senior engineering team deployed premium high-permeability grain-oriented silicon steel cores. This specialized structural architecture effectively eliminates dangerous localized thermal hot-spots, ensuring a 30+ year maintenance-free operational life under continuous full-load grid conditions.
Every single heavy-duty unit undergoes rigorous, multi-stage factory acceptance testing (FAT) within our ultra-high-voltage laboratories. This exhaustive testing protocol secures absolute bankability and strict compliance with international utility standards, including IEC 60076, CE directives, and EN requirements for Europe, as well as ANSI/IEEE C57, UL/cUL, and CSA C22.2 benchmarks for global deployment.
Eco-Friendly Substation Topology & Marine-Grade Structural Durability for Global Projects
As a premier EPC-preferred manufacturer for international energy infrastructure, Yawei delivers advanced substation integration that optimizes structural cost-efficiency. On the 110kV high-voltage (HV) side, this project implements a highly compact Line-Transformer Unit Wiring Scheme, which slashes the physical footprint of the high-voltage switchyard and drastically lowers the initial civil engineering expenditures for the entire 120MW project.
To ensure streamlined operations and robust grid stability, this specific site application utilizes a robust 35kV Single Busbar Configuration on the medium-voltage (MV) collection side to safely step down and distribute the power. This topology layout successfully divides the renewable energy feeder circuits into isolated, independent protection blocks, allowing site operators to manage ongoing automated maintenance throughout the lifecycle of the project.
To withstand unforgiving fishery-solar (aqua-PV / floating solar) outdoor environments, all hermetically sealed 110kV/35kV transformer tanks are treated with premium multi-layer, marine-grade C5-M (very high corrosivity – marine) anti-corrosion coatings. This advanced material engineering fully repels extreme atmospheric moisture, persistent salt mist, and high humidity to guarantee zero-defect asset preservation for the project.
For global utility developers seeking to execute a completely decarbonized and sustainable electrical infrastructure project, our custom step-up transformers can be factory-filled with eco-friendly, biodegradable FR3 vegetable oil or synthetic esters. This sustainable configuration delivers vastly enhanced fire safety and eliminates environmental liabilities for the project worldwide, fully integrated with SCADA-compatible monitoring nodes including Buchholz relays, sudden pressure relief devices (PRD), and digital winding/oil temperature indicators (WTI/OTI).

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